Automatic production line for pu insulation panel

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Dedicated to the research and development of high-end and high-efficiency sandwich panel production lines, Sinowa is comprehensively taking the leading position in terms of efficiency, automation control level, HMI, environment protection and energy consumption, with subversive designs made in some critical technological fields to procure exceptional cost performance and customer-friendly experience for the entire production line. The adoption of system integration technology and bus control technology accomplishes the full automatization of integrated and coordinated control of the entire production line with accessible remote interactive communication. Ranking the first-class level in the world, it is currently the production line in the market taking a comprehensive lead in high performance.

Based on the continuous technological pursuit, the sandwich panel production line developed by Sinowa provides you with high-efficiency industrial value. Based on China's cost advantage and our hard-working technology concept, our production line has a world-leading price-performance advantage. Continuous PU/PIR Sandwich Panel Production Line can meet a variety of production needs of customers.The whole line design concept of modularization enables all our components to be integrated and combined at will.

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Our production line can easily automate the production of roof sandwich panel, wall sandwich panel, cold storage sandwich panel and other products by different combination and configuration selection and siple switching. The inner core layer can be polyrethane or rock wool, glass wool, an so on.

The production line has high adaptability, which may produce various sandwich panel of the PU, PIR and rock wool systems. We may design various products according to the customer’s requirements, including various configurations, so as to meet their demands with flexible price system.

Highly integrated and linked control system centralizes all control points at the main central center, achieving parameter linkage, fault self-diagnosis controlled by the whole line and shipping distance control. High-level automatic control system also saves the manpower and reduces the manpower loss for customers.

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Concentrated system control is fully realized in the practice of concentrated process control so that the control system of all the movements of the parts in the line is integrated in one process control console with accessible remote communication to elevate the automation and reduce the allocated number of personnel for the assembly line.

The main engine with modularized design achieves the precision operation of the production line, stable and reliable quality, less part and maintenance loss.

The whole line has over 40 innovative inventions, making our products have lots of unique features and the comprehensive performance of our production line leading in the industry.

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The precision servo hoisting mechanism employed by the main engine without hydraulic system makes the board thickness control flexible and the customer may conveniently change or adjust the board thickness. There will be not such troubles as hydraulic system adjustment, leakage, maintenance, etc.

High-level energy saving and protection design makes the whole production line possible to produce around the clock throughout the year and the customer will save huge budget. In addition, the isolated heat preservation room is constructed for warming the environment. The energy saving and protection design of our production line may guarantee that the customer’s production line may be freely heated and produce in the main time to save more costs for customers.

The high-power low-consumption design quickens the reaction of the production line while energy consumption is kept low. With the brand-new, fully sealed inner insulation design, the energy consumption is controlled at the minimum level to achieve the design objective of less than an hour for the insulation system to be activated from the room temperature above 5℃ to the production process temperature. The energy consumption is only 40% that of those similar products.

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We spare no efforts to improve our product quality and technological reliability by employing the most cutting-edge and the most reliable support and processes to make our products highly reliable and endurable. As a result, the production line of our soft layer insulation panels is highlighted by many perfect qualities. It is the core idea in Sinowa's product roadmap to surpass our competitors in terms of design philosophy, manufacture methods and service level, going for excellence and leading position and making constant improvement on our products and services, which is also our core value system to create efficiency and convenience for our customers.

Well-grounded on our solid strength as a renowned large-scale enterprise, Sinowa has a high starting point in developing industrial assembly lines. Based on the advanced science and technology introduced from within and without the country and supported by a great number of first-grade parts and components from the home and aboard, these assembly lines have a high-level configuration of supporting products in terms of machinery, electrical control, hydraulic pressure, automatic measurement and tracking, and so on. This is a strong proof of our product’s reliable quality and high efficiency.

The first-class appearance design and excellent energy saving measures make it unnecessary for customers to additionally construct the heat preservation and isolation room for production around the clock throughout the year, so that the customers may save lots of resources and costs.

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Modularized standard design and important parts machined with CNC machine tool make the production line have excellent quality assurance. Dependence on the man-made factors is eliminated. The operation is precision, with the highest operation speed of 30m/min. The production line has the world-class production efficiency.

The high performance and reliable multicomponent cyclopentane foaming technology and equipment of Sinowa may be also applied to the foaming process of the phenolic aldehyde board. Therefore, our customers may not only freely adjust the foaming matching according to the raw material, but also save lots of costs. Moreover, they are of significance for environmental protection.

Sinowa's industrial production line of insulation panels is distinguished by its impressive performance of energy conservation. In each high point of energy consumption throughout the entire production line are implemented corresponding measures to considerably lower the consumption level. For example, the body of the lamination belt conveyer is covered with insulation panels in very reasonable structures, which doesn’t blemish the overall outlook but greatly increases the insulation performance. The entire assembly line is constantly optimized and improved so that the consumption of each power source is significantly reduced. The motor power of our lamination conveying system is only 3.0 kw, about 50% less than those of the same kind. All in all, the energy consumption of the whole industrial assembly line equals 40% or even less of the equivalent lines in the market.

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The industrial production line of Sinowa adopts the most advanced concepts in the world to realize the modularized design with all the parts bolted together rather than welded. In standardized production, the parts can be dismantled and exchanged, so the production cycle is drastically shortened and the maintenance becomes by far easier. Through finite element analysis, the equipment design is greatly optimized to realize modularization, digitization, and weight-minimalization.

Continuous Insulation Panel Production Line of the PU and phenolic aldehyde surface has diversified and multifunctional production characteristics, which may produce products with different specifications such as PU, PF, PIR, etc. The surface material may be aluminum foil, colored steel, cement base cloth, kraft paper, non-woven fabrics, etc. The products are widely applied to such occasions as construction, decoration, pipeline ventilation, subway construction, etc.

The production line of soft layer insulation board is able to continuously and efficiently produce high-quality PU and Phenolic insulation boards.